Customer Intelligence & Analytics Hub
Enterprise customer 360 data lake unifying CRM events, predictive churn triggers, and executive dashboards.
Sub-second sensor ingestion pipeline aggregating telemetric machine data across distributed manufacturing facilities.
Vanguard Advanced Manufacturing
5 Months / Smart Facility Modernization
Python
Advanced Manufacturing & IoT
Vanguard Advanced Manufacturing operated heavy robotic production cells and high-precision CNC equipment across four industrial plants with minimal centralized operational visibility, leading to unpredicted mechanical wear and expensive production line stoppages.
Thogai Systems deployed an end-to-end Industrial Internet of Things (IIoT) telemetry platform. Industrial edge gateways continuously gather vibration, thermal, acoustic, and electrical metrics via standard MQTT and Modbus protocols, streaming telemetry directly into a distributed TimescaleDB time-series cluster.
The platform provides floor supervisors and reliability engineers with real-time operational status dashboards, predictive component degradation scoring, and proactive maintenance notifications that identify mechanical fatigue days before catastrophic component failure.
Collecting and analyzing high-frequency sensor streams from 45,000 industrial sensors situated in electrically noisy, high-vibration manufacturing environments without edge network congestion.
Developed an MQTT telemetry broker cluster integrated with TimescaleDB time-series hyper-tables, real-time edge compression, and an interactive React operational command console.
Production interface consoles, system architecture topologies, and data visualization hubs.
Achieved a verified 38% decrease in unpredicted equipment downtime and lowered plant maintenance overhead through proactive anomaly detection.
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